Versatile Structures

Shade Structure

Commercial Pool Shade Structure

Shade structure know-how

Every industry has its inside story and here is ours. The domestic and commercial shade sails industry is unregulated, with no formal qualifications or official industry training required. Training and standards come down to the individual shade structure businesses and their internal systems. Inexperienced operators don’t know what they don’t know and with many simply having a go, it means they could learn on your job and at your expense. Not to mention how severe the consequences can be if loads are calculated incorrectly and causing the structure to collapse. Australian weather conditions are very tough on fabric. Material quality differs hugely across suppliers and not all fabric can handle the searing heat and high wind loads in areas like Brisbane and along the East Coast of Australia. A quote using a cheap fabric cannot be compared to one with high spec European or Australian made fabric and fittings, so make sure you are comparing apples with apples. In our experience cheaper fabrics work out far more expensive in the long run and your smartest investment is to only use materials that are proven in our extreme conditions. Fabric structures are complex to build and it takes years of observation and trial and error to master fundamentals such as live loading, fabric knowledge, wind uplift and down forces, and material limitations. Tolerance levels are small, and there are many ways to get it wrong. Flat spots or big wrinkles that appear once the sail is pulled tight are indicative of the three-dimensional curves in a sail not being designed, cut, joined, and fabricated accurately. Inferior design can also create excessive vibration causing fatigue and early failure in a structure. Also, the final sail shape and the positioning of the poles are important to ensure adequate coverage throughout the day and seasons, as a sail that is built with the incorrect shape and orientation will fail to cast shade or provide sufficient rain cover in the correct place. Experienced shade structures suppliers have an excellent understanding of design for all types of shade structures from insulated polycarbonate roof panels and external awnings and blinds, to carpark shade structures and custom shade sails. When choosing value over price, what may seem as more expensive upfront will deliver a far better return on investment in the long run.

Carpark Shade Structures - Versatile Structures

Carpark Shade Structures

Carpark Shade Structures, a worthy investment. When Designed correctly they are robust and attractive! Why our Carpark Shade Structures are best Reinforced and Adequate Footings. Footings are the most critical element of a structure, See earlier posts in our blog. Footings must be engineered and take into account specific soil conditions of the site during the design process. Locating existing services can save all parties allot of hassle when it comes to the excavation of the footings, this is why we will always recommend a independent location service is included with your project Properly engineered and coated steelwork. Ensuring adequacy of steelwork is fundamental in our approach throughout the design process, without correctly engineered members, your structure is at risk of failure during stormy conditions. Taking into account site specific conditions, such as Wind Region Terrain Category Footing Details Localised conditions not covered by standard engineering formats. Connection details for the steelwork, ensuring the following is considered so the members can transfer the loads into the ground. Adequate details for transferring the loads whilst maintaining a uniform and streamlined look. Size of plates and load calculations to resist bending and twisting of plates throughout their life Adequacy of Bolts to resist the loads exerted through the member into the plates, held together by the bolts. Membrane or shade sail attachment to the members, should limit penetration into the steelwork if not avoid it completely. This will protect the steelwork from corrosion throughout the life span. Load calculations must also be completed to ensure the member can resist the tensioning forces of the membrane without deforming to an unrealistic level Steelwork coating options though vast in their options should be given high levels of thought before deciding to proceed with an option. Location specifics are particularly important. Hot Dipped Galvanizing: Long lasting and highly durable, best of all cost effective. Aesthetic appeal is low as it is not uniform in appearance and dull to shiny grey Warranties from 5 years – 25 years are common depnding on environmental conditions. Powderocatiing: The most diverse coating in quality and longevity of all coatings. Powdercoating is generally a cost effective option for adding colour to steelwork, however if not completed properly it can be very costly to recoat and in some cases not possible at all once installed. Warranty options are not generally available for standard systems. However we have some powdercoating options that come with up to a 10year warranty period on steel and 25 years for aluminium. Aesthetic Appeal is high and generally smooth in appearance. Just because you are being advised you are getting powdercoated steelwork does not mean that you are getting the above system. Each process has a cost so if our coating price looks more expensive ask us the questions and let us explain to you what have allowed for so you can compare with the other quotations you have received. Ensure your powdercoated steelwork receives a class 2.5 blast at minimum then a primer coat, and powdercoat after this. 2Pac: Long lasting colour coating systems. Standard systems are priced similar to powdercoat systems of the same quality level. Warranty available generally between 5 years – 15years and in some cases longer for extra high durability systems, though cost can be quite high. Colour options are unlimited as the paint can be matched to any PMS colour you require. Paint naturely cures in ambient temperature to achieve an even appearance and high quality finish. Not automotive finish for structural steelwork though. Steelwork is Sand blasted to Class 3: Primed and painted in a high durability 2 Pac System. HDG + 2Pac: Often used for council projects in coastal areas. Warranty not available though the process is believed to be the most superior of all systems available today. Coating is uniform in appearance from a distance, though on close inspections all imperfections from the galvanizing process will be visible. Primer and topcoat are then added to provide a coloured finish. Steel is whip blasted and rough edges taken off after Galvanizing process. HDG protects the steel substrate and 2 Pac paint provides the colour.  Minimum Height Requirements and site specifics. All too often carpark shade structures can be damaged by vehicular impacts, this generally occurs when certain things don’t take place. Installation of Clearance height indicators, though simple, are very effective at limiting vehicles from entering an area with a height restriction in place. Adequate consultation throughout the traffic management process, limiting delivery vehicles into areas of shade, curbing details and warning signs Ensuring the carpark shades are installed with enough clearance to accommodate large vehicles. Generally between 2.4m – 2.8m but can be higher depending on the site specific conditions, particularly in rural areas. Smart design prior to unearthing the issues is ideal, but if encountered throughout the life of a project, we ensure you that we are able to handle the situation, promptly, efficiently and most importantly cost effectively. In Summary, Carpark shade structures are a worthy investment if you consider the above information. Like any investment it often pays dividends to spend a little bit extra at the start to ensure a much longer lasting investment for years to come. Stay Versatile! Jamie Howard

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